SlotsofCars Posted January 3, 2014 Report Share Posted January 3, 2014 (edited) Have you ever started a project with one thing in mind and ended up doing something completely different? Well this was one such project. Although I tend to be a bit more of a Holden fan I had been racing the Richards car a bit for the last season at my local racing club and, as per usual, so as not to have the same car on the track as others, I had altered the livery somewhat.This was a quick and dirty re-paint where I masked off most of the car leaving a little on the roof and bonnet and added extra yellow to the car. WARNING! The following pictures may distress some Ford people! So this is what the car started life as and the following pictures are what it looked like for its racing career. As this was a quick paint job I was never happy with it and so I guess it was destined for greater things. So I started by stripping the paint and that’s where the project turned from a repaint to a complete face lift. I went to the local paint shop in search for a better means of stripping paint. The stripper that was suggested, when used, not only melted the paint but also started to melt the plastic!!! Now I know what a lot of you are thinking, and that is that I should of tested a small patch inside the shell, but you have to realise this project was a test of sorts and although the project didn’t get off to a great start, it provided me the opportunity, and excuse, to go to town on it. I have always wanted an Australian police car and started to Google pictures and came across a fleet of lairishly painted Federal Police cars and thought I have to try making one of these. The Build Once I neutralised the reaction the stripper had on the plastic, I gave it several coats of primer while sanding each coat back until I was happy with the surface. At this point, I also made some modifications to the body to make it look a little more like the road going version of the Falcon which included: removing the front air splitter adding a full rear bumper bar removing the hump on the bonnet removing the V8 Supercar style fuel filler removing the contour of the lower door panels changing the contour of the side skirts cutting out the windows using a scriber, and adding more pronounced panel lines to the entire car (some of the panel lines were lost after the mishap with the stripper and all the coats of primer) I then moved my attention to the interior and started scratch building it using Evergreen styrene sheet, Balsa and plenty of imagination and test fittings. I was in two mind as to whether to do a full interior or a half interior and although I was ultimately happy with the choice of a full interior it did come back to bite me on the bum when it was time to try and fit all the electronics for the lights and siren in the car. The following pictures show a dry fit of the initial interior and exterior mods to the body shell. The last image shows a layer of putty over the dash and rear parcel shelf ready for sanding to leave a smooth finish. The interior got final sand then a coat of matt black. Once this was all dry I then added decals to simulate the dash and added the all-important steering wheel made from more styrene. Once I was happy with the interior I started cutting out the clear plastic for the side windows, windscreen and rear window. I used the clear discs that are often put on the top of spindals of DVDs for packing. My understanding is that its one of the plastic layers that goes into making a DVD. I find this plastic perfect as it can take a bit of direct heat from a lighter and does not immediately warp, discolour or bubble, so it’s a more controlled shaping. Holding the blank disc with a slight bend in it one way while applying heat from a lighter about 6 inches away will eventually give it a nice bend, you can then bend the plastic the other way and do the same steps again to get a concaved curve for both the rear window and winsdscreen. Its then a case of carefully cutting out and fitting the piece with a billion dry fits and fine sanding along the way. I used the solid plastic pieces that I originally cut from the body shell as a template and cut the new pieces slightly larger than the templates. Once the pieces were fitting correctly, I used a sharpie pen to mark in black the outside lip of all the pieces before gluing them in place. The front and rear windows were super glued with the poly glue and the side windows were glued in with Testers Clear cement. It was time to paint the car and I choose to do the orange version so several coats of orange went down. I then masked off and painted the black trim and then masked off a second time to lay a white coat down for where the side artwork will go (although I reproduced decals on both clear decal sheet and white decal sheet, I find the white decal film tends to bleed the background colour. To ensure a crisp white I lay down a coat of white where needed). I normally do a lot of reseach on Google to find the best images I can. I then use Corel Draw to reproduce the image by drawing the image as a vector image before printing on to decal paper. My printer is old (Epson Photo R210) but I find in enhanced photo mode and fresh decal paper it prints really well (pity I didn’t use fresh paper for this project!!!). Once I have printed the decals I then give them a coat of Crystal Clear Lacquer to seal the film. The decals that I created/produced for this job were: The side graphics (Corel Draw), traced from a Google image Wording (Police) Bonnet, Rear bumper, top of lights (Corel Draw) Telephone number (Corel Draw) Number plates (Corel Draw) Ford badges (Adobe Photoshop) Headlights, Tail lights (Adobe Photoshop) Dash and Centre Console image (Adobe Photoshop) I decided to cut the large decal with the graphic up the side of the car into 2 pieces at the door line, this made it easier to apply. I then turned my attention to the electronics. I first tried casting my own roof lights from a doner (Coast Gaurde Range Rover) but without a de-gasing chamber the clear resin set with air bubles inside . The plan was to use the electronics from an earing christmas decorashion from the 2 dollar shop but as the cast did not work I decided to use all the elctronics and clear roof lights from the Range Rover instead. The Range Rover will end up being another project one day J One of the things I wanted to do was to have the siren on a switch so I could turn the sound on and off. I tend to keep all my old DVD players, phones, TV etc and pull them a part and cannibalise them for the parts. From my pot of parts I found a micro switch that was suitable and I used the winding wire from the back of an old picture tube for the wire that connected all the electronics as this is insulated but is thinner than general purpose plastic insulated wire. Of course I quickly discovered that there was a lot of stuff that I was trying to fit inside the body of this car and some major surgery to the circuit board will be required to get it all in. I decided that I could cut the board into 2 and have one piece in the front under the bonnet and the other in the boot! I took the 2 large capacitors of the later bit of board and laid them down on the board so both the board and the capacitors could fit in the space behind the axle. I found a home for the speaker under the newly built interior and the front piece of the circuit board with all its connectors at the front above the guide just over the front axle. The switch was mounted underneath at the rear. Here are some images of the work. I then worked on the roof light and as the circuit board and wires could be seen I decided to modify this as well and simply wire 2 LEDs, glued in place, directly to the rest of the circuit without its board. This was then flat enough on the roof to not be too noticeable. Before After It was now starting to take shape and all was coming together, so I returned to finishing small details on the outside such as decals, final clear coat, adding grill mesh, rear spoiler, tow bar and anything else. Below is the final construction and finished car. The tow ball is made from a drop of molten solder dropped onto the bench (6 to 12 inches is just enough for it to cool and form a ball before hitting the bench) a piece of .8 mm wire and a small piece of Styrene. I drilled a small hole in the base of the solder and glued the wire in place and then put it all together. The rear wing was crafted from a paddle pop stick and styrene, before being painted and clear coated. The micro switch The head lights and tail lights were created from clear decals. I put some Bare Metal Foil (chrome) on before laying the decals. I then clear coated I removed the blue paint from the under side of the roof lights as the police cars have one side blue and the other red where as the parts that come from the Range Rover are both blue LEDs And finally pictures of the actual car that I used to create my model. Hope you enjoyed reading this as much as I enjoyed making it. Cheers Rick Edited January 3, 2014 by SlotsofCars Quote Link to comment Share on other sites More sharing options...
Ember Posted January 3, 2014 Report Share Posted January 3, 2014 Bravo. Really great job. Quote Computers. They'll never catch on. Tiny Tyers Targa - The build saga continues - Aging wood - A recipe for staining wood - Don't take a fence - Step by step paling fence - An old shed for my new cars - Wooden garage under construction Link to comment Share on other sites More sharing options...
triggy Posted January 3, 2014 Report Share Posted January 3, 2014 Bloody excellent work Rick. Alot of time and effort has gone into that, well done. Quote * Avatar used with permission Normal people worry me Link to comment Share on other sites More sharing options...
ZeGas Posted January 3, 2014 Report Share Posted January 3, 2014 Boy you are kidding me huh....have you heard of sex? Hell of a lot less effort. Fantastic job. Quote Cheers Grant . Home Track..........Corvette C1 Build..........McLaren M1A Build..........Maserati 300S Build..........Allard J2 Build..........50's Diner..........Iso Griffo A3C 3D Printed Adjustable Chassis..........3D Print Projects If life gives you lemons, take them, free s#!t is cool. Link to comment Share on other sites More sharing options...
mondeoman Posted January 3, 2014 Report Share Posted January 3, 2014 Brilliant! Quote If it doesn`t have wheels and an engine it`s not sport! Link to comment Share on other sites More sharing options...
Vinno Posted January 3, 2014 Report Share Posted January 3, 2014 Nice job, I removed the windows on a Falcon V8 Supercars. Made a Sport Sedan out of it. Plenty of work in your one with the police parts. Quote Link to comment Share on other sites More sharing options...
neil Posted January 3, 2014 Report Share Posted January 3, 2014 I 2nd all previous comments...... bloody brilliant Quote Link to comment Share on other sites More sharing options...
steve38 Posted January 3, 2014 Report Share Posted January 3, 2014 Legendary stuff Rick, well done and thanks for sharing. May I suggest deep down you really are a Ford man. BTW did you keep a log of the time spent on your build and how does it drive? Quote Link to comment Share on other sites More sharing options...
SlotsofCars Posted January 3, 2014 Author Report Share Posted January 3, 2014 (edited) Thanks Steve38. lol maybe! Unfortunately I didn't keep a log, but it took all up not quite 6 weeks to complete and there were some serious hard yards put in there. At a guess I would estimate upwards of 100 hours! But there were several setbacks including having to make and fit a second windscreen because the first one cracked 3 days after fitting it and of course the paint stripping mishap. It does drive pretty well as I had tuned it for racing the previous year. We run our classes without magnets and weight our cars. I had to remove the weight for all the stuff to go in (which has some weight on its own) but other than putting weight on the underside of the chassis there isn't really anywhere else it can go. I think at the end of the day this puppy will be more show than go! Cheers for the comments Edited January 3, 2014 by SlotsofCars Quote Link to comment Share on other sites More sharing options...
Mobbzee Posted January 3, 2014 Report Share Posted January 3, 2014 looks awesome, nice work Quote http://www.auslot.com/forums/index.php?/topic/12014-mt-panorama-track/ ...My Track Link to comment Share on other sites More sharing options...
32coupe Posted January 3, 2014 Report Share Posted January 3, 2014 Hi Rick Monumental effort, but I still want to see you race it. And didn't you know that Steve W has the good paint stripper ? for next time maybe. Cheers Andrew Quote A man without a woman is like a neck without a pain. Link to comment Share on other sites More sharing options...
blue_95 Posted January 4, 2014 Report Share Posted January 4, 2014 That looks great Quote Link to comment Share on other sites More sharing options...
shadow_rusty Posted January 5, 2014 Report Share Posted January 5, 2014 Awesome, just awesome... I've had this project on my plate for a while... Had the artwork mostly done, and then accidently deleted it... One day I'll start this one again, but with my base being the purple or green ACT cop cars... Quote Stolen from SlotsNZ Team ABC Team Leader (Ambitious, But Crap) Home Track Threads - Shadow's Semi-Permanent Layout & Another Rug Racer & Proud of It & Gymkhana Test Track Car Collection Thread - My Car Collection Charts / Diagrams - MJK Tyre Selector / Slot.it 4wd Gearing / PoliCar Rollout / Rollout Chart Generator / SCX 4wd Rollout / Track Wiring with Brake on Track Call Link to comment Share on other sites More sharing options...
jphanna Posted January 7, 2014 Report Share Posted January 7, 2014 Talent......thats the one word that hit me after seeing this Quote Shed People Mutual Admiration Society 2 times Australian National Champion 1991-Flexicar 1999- Group 12 Sedan Link to comment Share on other sites More sharing options...
Was Posted January 8, 2014 Report Share Posted January 8, 2014 Great job there Rick! What's next, maybe a working speed camera van for the side of the track? Was Quote Link to comment Share on other sites More sharing options...
steve38 Posted January 8, 2014 Report Share Posted January 8, 2014 Haha good one Was Quote Link to comment Share on other sites More sharing options...
ZeGas Posted January 8, 2014 Report Share Posted January 8, 2014 You know thats not a bad idea, you could set it up as a timing device Quote Cheers Grant . Home Track..........Corvette C1 Build..........McLaren M1A Build..........Maserati 300S Build..........Allard J2 Build..........50's Diner..........Iso Griffo A3C 3D Printed Adjustable Chassis..........3D Print Projects If life gives you lemons, take them, free s#!t is cool. Link to comment Share on other sites More sharing options...
SlotsofCars Posted January 8, 2014 Author Report Share Posted January 8, 2014 Hey thanks Was, very funny I think a wheelie been speed camera would be a lot easier!!! Cheers Rick Quote Link to comment Share on other sites More sharing options...
sigmaman Posted January 8, 2014 Report Share Posted January 8, 2014 Terrific work. Quote www.sigmamansmodels.com Link to comment Share on other sites More sharing options...
rumrunner Posted January 9, 2014 Report Share Posted January 9, 2014 so where do they have wheelie bin speed cameras... Quote ok....you try racing with one eye closed. Link to comment Share on other sites More sharing options...
shadow_rusty Posted January 9, 2014 Report Share Posted January 9, 2014 Vic had them for a while, not sure if they still do though... Quote Stolen from SlotsNZ Team ABC Team Leader (Ambitious, But Crap) Home Track Threads - Shadow's Semi-Permanent Layout & Another Rug Racer & Proud of It & Gymkhana Test Track Car Collection Thread - My Car Collection Charts / Diagrams - MJK Tyre Selector / Slot.it 4wd Gearing / PoliCar Rollout / Rollout Chart Generator / SCX 4wd Rollout / Track Wiring with Brake on Track Call Link to comment Share on other sites More sharing options...
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